LASER PROCESSING AND VERIFICATION
Laser processing offers increased process speed, compact manufacturing lines, enhanced strength of the joints, and greater tooling flexibility. R&E offers laser welding, brazing and cutting technologies, process development with low-volume runs as well as application training, service and support:
- Remote Laser Welding—HighYag–RLSK Scanning Heads, Fanuc 165F Robot, Fanuc 210F Robot, 10 kw–IPG Fiber Laser, Multi Process Fiber Capability, Water Cooled Power Meter
- Robotic Laser Brazing—HighYag–PDT Braze Head, 4kw–Laser Line Fiber Laser, Water Cooled Power Meter, Adjustable Wire/Spot Size, Fanuc 210F Robot
- Robotic Laser Cutting—Process Development
PROTOTYPE AND PRODUCTION
R&E’s Prototype and Production Department ensures innovative requirements and project deadlines are met. Our services include the following:
- Laser Welding and Brazing
- Robotic MIG stations
- Robotic Resistance Welding
- Adaptive DC Welding
- Robotic Roller Hemming
- Stud/Nut Welding
- Piercing and Riveting Capabilities
- Full Weld Inspection (Destruct/NDT) Services
- Full Dimensional Certification Capabilities
- Full Engineering and Low-Cost Tooling Solutions
AUTOMATION
R&E Automated offers complete automation solutions, including the following:
- Project Management—consulting, planning and execution
- Equipment Design—concept, simulation, mechanical and electrical
- Fabrication—machining, assembly and panel build
- Programming—PLC, Motion, Robot OLPs and operator interface
- Factory Start Up—software, HMIs, cycle time and operational improvement
- Supplemental Staffing—supporting all disciplines of automation
CONTROLS ENGINEERING
R&E provides diverse hardware and software designs for Body and Assembly, Material Handling, Pharmaceutical, and other applications using legacy and new technology. We have designed systems integrating multiple robot platforms, data tracking, machine diagnostics, motion control, pneumatics, and plant networking. We are experienced in the following:
- Hardware Design—AutoCAD, E-AutoCAD and E-Plan
- Human Machine Interface—Allen Bradley, Siemens, Omron and others
- Networks—Ethernet, DeviceNet, ControlNet, Profibus, Profinet and RIO/DH+/RS-232
- Software Design—Allen Bradley, Siemens, Mitsubishi, Omron, Telemecanique, GE Fanuc and Modicon
END OF LINE
R&E Automated is your go-to-team for End of Line Testing, Rapid Prototyping, Custom Panel Building, Custom Cable Fabrication and Design, and Solutions including R&D. Our team covers all aspects of the solution including mechanical, electrical and software, so you can have a one-stop shop for all of your needs, including the following:
- 3D Printing
- Connectors
- Fixtures
- Wiring Harnesses
- Electrical/Mechanical Assemblies
- Control Panel Design and Build
- Automation Design and Build
- Custom Solutions
INSPECTION TECHNOLOGIES
R&E offers a variety of inspection technologies to meet client needs, including the following:
CMM Inspection
- Poli Globo Dual Arm
- PCDMIS Software
- 8m x 3m x 3m capacity
- Part/Assembly/Full BIW Sampling
- Fixture/Die sampling
- Offline Programming
Faro Arm Inspection
- Faro Edge and Scan Arm ES
- 3.7 Meter Measurement Range
- Touch Probe, Laser Scanner
- Small Part Inspection
Blue Light Scanner
- Hexagon WLS400M
- Full Surface Fixture/Die/Part sampling with Color Map Reports
- Reverse Engineering
- Small to Large Part Inspection
- Onsite Services
Laser Tracker Services
- Faro Vantage
- Faro Ion
- Spatial Analyzer Software
- Machine Leveling
- Tool Certification
- Onsite Laser Tracker Services
PROCESS AND DESIGN
R&E Automated can support a complete process from the smallest S/A to the largest, full body shop solutions. We have experience in all areas of design throughout a body shop as well as non-automotive applications, and support all levels of system layout from small additions and modifications to existing systems to full, complete system level layouts including all BOM and installation drawings.
- Process—Complete system process, manpower reductions, system optimization and up speed process analysis
- Design—Catia, Fides, NX, Autocad 2 and 3D, Solidworks and Inventor
- System Layout—AutoCAD and FactoryCAD
SIMULATION AND VIRTUAL COMMISSIONING
R&E’s Simulation Group starts from process and reach studies, through cycle time validation and optimization. Simulations are complete through full OLPs, ready to upload. We provide a seamless transfer of virtual automation to real-world plants.
- Simulation—Process Simulate, RobCAD, Virtual Commissioning, Throughput Analysis and Cycle Times.
- Virtual Commissioning—Standardize simulations, reduce time to commission on site, test and debug in a virtual environment, better PLC programs and HMI code, optimize performance, validate automation, training for operators and quicker time to production.
TRAINING
R&E’s training department provides high-quality courses, helping our clients have a greater understanding of the technology that moves their companies forward. Course offerings include:
- PLC Programming (Siemens and Rockwell)
- Laser Welding (RLSK) and Brazing
- Robot Programming (most major brands)
- Ultrasonic (NDT) and RSWA Inspection Training
- Automation Mentorship Program (AMP)
- Class delivery in our lab or your facility
- Technical writers on staff
- Self-paced internal employee training
- Customized course development
WELDING/JOINING LAB SERVICES
R&E Engineering Services is a full-service resistance and arc welding laboratory with integrated material preparation, metallographic, non-destructive evaluation, and material property capabilities. The lab is also well-versed in industry standard weldability testing as specified in AWS, JIS, SEP and ISO standards.
Testing services
- Material weldability testing
- Arc and resistance weld schedule development and testing
- Computerized mechanical testing
- Complete metallographic capabilities
- Procurement of low strength to ultra-high strength steel and aluminum coupons
- Radiographic and ultrasonic non-destructive testing
Material services
- Material characterization evaluations of low strength to ultra-high strength steels such as HSLA, DP, CP, TRIP, Martensitic, PHS (Boron), and Gen3
- Stainless steel, aluminum, and other ferrous and nonferrous materials can also be evaluated
Metallography services
- Production or professional quality weld cross-sections
- Weld size measurements
- Microhardness testing
JOINING ENGINEERING AND VERIFICATION
R&E weld engineers perform engineering evaluations and analyses. Our engineers thoroughly perform material evaluations, design reviews, operations support, safety analysis, engineering methods and software development. We also analyze our customers’ procedures and systems for quality control. Our capabilities include the following:
Weld Engineering Capabilities
- Gas Metal Arc Welding—Process and quality improvements, production support, Lincoln, Miller, SKS, Fronius
- CWIs—Combat vehicle codes and military standards, experience with all national standards
- Resistance Spot Welding—Process and quality improvements, throughput, expulsion reduction, design support, production support, Bosch, Medar, WTC and Matuschek
Verification Capabilities
- Metallographic Prototype or Production Verification—4 complete examination stations available with a trained technician. Available for off-site support if required.
- Non-Destructive—Tessonics Resistance Spot Weld Analyzers with trained operators. Available for off-site support if required.
- Physical Destruct—Capable of complete BIW destructs with detailed reporting.
AUTOMATED PRODUCTION SYSTEMS
25 YEARS OF PROVEN PARTNERSHIP
WHAT OUR CLIENTS ARE SAYING
“When a logic conflict in our main sorting line caused an unscheduled three-hour shutdown, we couldn’t wait for a general contractor to ‘study’ the problem. We called R&E, and they had a W-2 Controls Engineer on-site who diagnosed the PLC bottleneck and had us back in production within ninety minutes. Having a partner who understands the high-stakes cost of a down-minute is invaluable.”
Marcus V.
Senior Maintenance Manager, Tier 1 Automotive Supplier
“The biggest risk in field services is the ‘contractor carousel.’ With R&E, that risk is gone. Knowing that their CWIs and Manufacturing Engineers are full-time R&E employees means we get a consistent level of professionalism and safety compliance every time. They understand our documentation standards and our culture of excellence, which simplifies my vendor management immensely.”
David K.
Purchasing Manager, North American Distribution & Logistics
“During our recent EV platform launch, our internal engineering team was stretched thin. R&E Automated provided four Robot Programmers who integrated so seamlessly into our workflow that it felt like they’d been with us for years. They didn’t just write code; they optimized our cycle times and de-risked our most aggressive production milestones. They are our first call for technical bandwidth.”
Sarah L.
Operations Director, Global OEM Assembly Plant
OTHER MANUFACTURING SERVICES
START WORKING WITH R&E
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