E-COAT
Dip immersion process with the ability to adapt to the client’s needs. Flexible product family loading process; utilizing universal racks with a variety of attachments and hooks.
Example Part Families
- Hoods
- Doors
- Liftgates
- Fenders
- Full bodies
- Half bodies
- Battery Platters/Covers
- Various small parts
Equipment
- Pretreatment Stations – 10
- E-coat Process – 6
- E-coat Oven – 1 at 350 °F
Substrates
- Aluminum
- Hot/Cold Rolled – Galvanized Steel
Total carriers and distribution
- 351 Total Carriers per day (10.5 hours)
Capacity Reference
Full Body Side
- 100 – 150 sq. ft
- 130L X 70W X 66H
System Load Output
- 32.43 Carriers/hr
HEM SEAL
Equipment
- Oven – 350 °F
- Seal Pump – 2 100 PSI each one
- Strapping Machine
Line Set up Speed
Variable Speed
- Small parts 52 sec/ piece
- Current parts 60 sec/piece
System Load Output
- Small parts 60 pieces/hr
- Current parts 68 pieces/hr
Total Carriers Load Output
- Small parts 632 carriers/shift
- Current parts 550 carriers/shift
Dimension Capacity
Hood 64L X 60H inches
25 YEARS OF PROVEN PARTNERSHIP
WHAT OUR CLIENTS ARE SAYING
“When a logic conflict in our main sorting line caused an unscheduled three-hour shutdown, we couldn’t wait for a general contractor to ‘study’ the problem. We called R&E, and they had a W-2 Controls Engineer on-site who diagnosed the PLC bottleneck and had us back in production within ninety minutes. Having a partner who understands the high-stakes cost of a down-minute is invaluable.”
Marcus V.
Senior Maintenance Manager, Tier 1 Automotive Supplier
“The biggest risk in field services is the ‘contractor carousel.’ With R&E, that risk is gone. Knowing that their CWIs and Manufacturing Engineers are full-time R&E employees means we get a consistent level of professionalism and safety compliance every time. They understand our documentation standards and our culture of excellence, which simplifies my vendor management immensely.”
David K.
Purchasing Manager, North American Distribution & Logistics
“During our recent EV platform launch, our internal engineering team was stretched thin. R&E Automated provided four Robot Programmers who integrated so seamlessly into our workflow that it felt like they’d been with us for years. They didn’t just write code; they optimized our cycle times and de-risked our most aggressive production milestones. They are our first call for technical bandwidth.”
Sarah L.
Operations Director, Global OEM Assembly Plant
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